X205

Pre-Slit XPS Curved Backer Board -Tile-Ready Waterproof Panel for Creative Curved Structures

Specifications

  • Standard Sizes: 1200 × 600 mm 2500 × 600 mm 3’ × 5’ 4’ × 8’ (Custom sizes available)
  • Thickness: 20 / 30 / 50 mm 5/8″, 1″, 2″
  • Groove Direction: Lengthwise or Widthwise
  • XPS Foam Color: Blue, White or Custom

Key Specifications/ Special Features:

Product Overview

The STRUX XPS Curved Tile Backer Board is a flexible, tile-ready building panel designed for creating curved and rounded structures.

Manufactured from HCFC-free extruded polystyrene (XPS) foam, reinforced with fiberglass mesh and polymer cement mortar layers, the board combines 100% waterproof performance, thermal insulation, and high mechanical strength.

Factory-cut grooves at 30 mm intervals on one side allow the board to bend easily around pre-formed substructures. Once shaped, the grooves can be filled with tile adhesive to form a rigid, durable construction, providing a smooth and stable surface ready for tiling.

Composition

  • XPS Foam Core (HCFC-Free)
  • Fiberglass Reinforcing Mesh
  • Polymer Cement Mortar Coating (Tile-Ready Surface)

Key Advantages

  • Flexible & Formable Pre-slit grooves allow easy bending for tight radii, semi-circular and complex curved designs.
  • 100% Waterproof Closed-cell XPS core ensures zero capillary water absorption; ideal for wet areas.
  • Strong Tiling Base Reinforced cement surface supports ceramic, porcelain, glass, mosaic and large-format tiles.
  • Thermal Insulation Low thermal conductivity improves energy efficiency and comfort.
  • Lightweight & Easy to Cut Can be cut with a utility knife; fast installation saves labor time and cost.
  • Durable & Stable After fixing and adhesive filling, panels become rigid and long-lasting.

Technical Data

  • XPS Density: 32 ± 0.02 kg/m³
  • Thermal Conductivity: 0.033 W/m·K
  • Compressive Strength (10%): 300 kPa
  • Flexural Strength: 0.3 ± 0.02 MPa
  • Water Absorption (2-Day Immersion): 0.2% by volume
  • Capillary Water Absorption: Zero
  • Water Vapour Diffusion Resistance (μ): 110–225
  • Maximum Tile Load: 62 kg/m²
  • Fire Classification: Class E

Applications

  • Curved shower walls and enclosures
  • Bathroom partitions and feature walls
  • Steam rooms, saunas and spa areas
  • Rounded benches, shelves and washstand bases
  • Wet rooms and floor-level showers
  • Underfloor heating insulation systems
  • Interior decorative curved structures

Installation Notes

  • Fix panels using S1-grade tile adhesive and/or stainless screws with washers
  • 20–50 mm thickness: approx. 6–7 pcs/m²
  • Recommended fixing quantity:
  • Joints should be sealed using waterproof tape or a complete waterproofing system
  • Boards should be installed in an offset pattern
  • Grooves can be filled with adhesive after shaping to achieve rigidity
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